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Gypsum Plasterboard2025-12-17T16:54:56+00:00

Gypsum Plasterboard Dust Suppression

50 Years Of Experience

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We will provide you with no obligation assessment and consultation. Our specialist team, can come out to your site and conduct full audit of what is required for your business at no charge.

Gypsum Plasterboard Dust Suppression Solutions

mist-air is widely used during the recycling of plasterboard, offering a highly effective, low-cost solution for gypsum plasterboard dust suppression. The process of breaking down and handling gypsum-based materials generates significant amounts of fine dust, which can create health risks for workers, increase maintenance costs, and cause environmental compliance issues.

Unlike Local Exhaust Ventilation (LEV) systems, which are costly to install and maintain, mist-air delivers superior dust control without the need for expensive ducting or high-maintenance filtration systems. The dry fog technology suppresses airborne dust particles at their source, preventing them from spreading and ensuring a cleaner, safer working environment.

Dust control in plasterboard recycling is critical, as gypsum dust can cause respiratory issues, contribute to workplace hazards, and affect product quality. Traditional water suppression methods are ineffective, as excessive moisture can compromise material integrity and create handling issues. mist-air prevents this by suppressing dust without wetting floors, machinery, or stock, maintaining operational efficiency.

With its low power and water consumption, mist-air is an energy-efficient, cost-effective alternative to LEV systems, making it the preferred choice for plasterboard recycling facilities worldwide.

Key Benefits of Mist-Air for Gypsum Plasterboard

  • Highly effective at suppressing gypsum dust at its source

  • More affordable and efficient than traditional LEV systems

  • LEV allows dust to form, then extracts it, whereas Mist-Air prevents the dust becoming airborne, so no extraction required.
  • Does not require expensive ducting or high-maintenance filters

  • Maintains a dry environment without wetting materials or machinery

  • Reduces airborne dust, improving air quality for workers

  • Minimizes health risks associated with gypsum dust inhalation

  • Helps businesses meet environmental and workplace safety regulations

  • Uses minimal power and water, ensuring cost savings

  • Easy to install and integrate into existing recycling operations

  • Proven success in plasterboard recycling plants worldwide

By choosing mist-air®, plasterboard recycling facilities can enhance efficiency, safety, and cost-effectiveness, ensuring compliance with strict dust control regulations while maintaining cleaner and healthier work environments.

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FAQs

What is gypsum dust suppression?2025-12-17T16:49:01+00:00

Gypsum dust suppression is the process of controlling fine airborne dust generated during the handling, cutting and processing of gypsum materials. Effective suppression captures dust at source, preventing it from spreading through the air and settling on equipment, products and surrounding work areas.

Why is plasterboard dust suppression important?2025-12-17T16:49:36+00:00

Plasterboard dust suppression is important because fine gypsum particles can affect worker health, reduce visibility and contaminate production environments. Controlling airborne dust helps improve air quality, supports safer working conditions and reduces cleaning and maintenance requirements.

Is gypsum and plasterboard dust harmful to people?2025-12-17T16:50:02+00:00

Yes. Gypsum and plasterboard dust can irritate the respiratory system, eyes and skin if inhaled or exposed to over time. Effective dust suppression helps reduce airborne particle levels and supports compliance with UK health and safety standards.

How is dust generated during gypsum and plasterboard manufacturing?2025-12-17T16:50:43+00:00

Dust is commonly generated during cutting, sanding, trimming, crushing, conveying and material transfer processes. These activities release fine gypsum particles into the air, making targeted dust suppression essential at key production stages.

What is the best method of gypsum and plasterboard dust suppression?2025-12-17T16:51:19+00:00

The most effective method is to suppress dust at the point of generation using fine mist or air misting dust suppression systems. These systems bind airborne dust particles without saturating materials or equipment, making them suitable for gypsum and plasterboard environments.

Does dust suppression add moisture to plasterboard products?2025-12-17T16:52:02+00:00

When correctly designed, dust suppression systems use extremely fine droplets that evaporate quickly. This allows airborne dust to be controlled without adding excess moisture to plasterboard products or affecting product quality.

Where should dust suppression be applied in plasterboard facilities?2025-12-17T16:52:36+00:00

Dust suppression is typically applied at cutting stations, sanding areas, transfer points, conveyors, crushers and loading zones. Targeting these areas helps prevent dust from spreading throughout the facility.

Can gypsum dust suppression improve workplace compliance?2025-12-17T16:53:08+00:00

Yes. Reducing airborne gypsum dust helps facilities meet workplace exposure limits and environmental requirements. Cleaner air also improves visibility, housekeeping standards and overall site safety.

What are the operational benefits of plasterboard dust suppression?2025-12-17T16:53:39+00:00

In addition to protecting worker health, dust suppression reduces dust build-up on machinery and infrastructure. This can lower maintenance costs, reduce unplanned downtime and extend equipment lifespan.

What should be considered when choosing a gypsum dust suppression solution?2025-12-17T16:54:31+00:00

Key considerations include dust volume, moisture sensitivity of materials, system efficiency, water usage and integration with existing processes. A suitable solution should control dust effectively while keeping production areas dry and operational.

Contact Us

At mist-air, we’re committed to helping you find the perfect Odour suppression solutions for your needs. Whether you have questions about our products, need assistance with installation, or require support for ongoing maintenance, our dedicated team is here to help. Reach out to us via phone, email, or the contact form below, and one of our knowledgeable representatives will get back to you promptly. We look forward to assisting you in creating a safer, cleaner, and more efficient environment.

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